Manufactured in India, supplied in Japan
Acoustic carpet and rugs in Japan
We manufacture acoustic carpet and rugs at our own plant at Palwal in Haryana, India, and supply them into Japan. Made at our own plant in India and shipped into Yokohama or Kobe, then road to site, with the full window quoted rather than the port date.
- Tile size
- 500 x 500 mm
- Thickness
- 4 mm
- Face
- High density polyester
- Backing
- Felt
- Pack coverage
- 64 sq ft per pack
- Lead time
- 4 to 7 working days
- Minimum order
- From 320 sq ft
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
- Test reports sent on request, not just quoted
We make this ourselves and ship it to you. No local branch, no borrowed certifications, no dealer margin. One batch across the whole order, and an honest answer when the product is wrong for the problem.
01 / The product
What you are buying, and what it fixes in Japan
A tile carpet with a dense polyester face on a felt backing. It absorbs at the floor and, more usefully, kills footfall and chair scrape at the point they are generated.
Work reaching us from Japan is mostly apartments and houses, offices, studios, hotels, schools, clinics.
Timber frame houses and reinforced concrete mansions, with thin partitions in older stock and tight urban spacing throughout.
- Loose lay on tackifier Tiles lifted individually for access under a raised floor, which is why tile beats broadloom in an office.
- Over a resilient underlay Where impact noise to the floor below is the actual complaint, the underlay does that work, not the carpet.
- Zoned Carpet in the circulation and meeting zones, hard floor elsewhere, so the treatment sits where the noise is made.
- What it will not do Carpet fixes footfall and chair noise and takes the edge off a live room. It will not deliver a reverberation target on its own, because the ceiling is almost always the bigger surface.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for acoustic carpet and rugs are on the main product page. This page covers what that means for a project in Japan.
02 / Specification sheet
The published figures, unchanged by location
We publish one data sheet for every market. If a supplier quotes you a different figure for the same product in a different city, one of the two numbers is wrong.
- Standard tile4 mm. Offices, classrooms, studios, corridors
| Tile size | 500 x 500 mm |
|---|---|
| Thickness | 4 mm |
| Face | High density polyester |
| Backing | Felt |
| Pack coverage | 64 sq ft per pack |
| Boxed | 20 kg, 55 x 55 x 15 cm |
Where a consultant is already engaged on a Japan project, we supply to their specification and send the test reports rather than describing them. More on working with acoustic consultants.
03 / Local conditions
What we see driving Japan briefs
- Humid summers
PET felt does not hold moisture or feed mould, which matters through a humid season in a sealed room.
- Small rooms, close neighbours
Depth is genuinely scarce, so a thin build-up that performs is worth more than a thicker one that performs marginally better.
- Designed to move
Seismic detailing means junctions that must stay flexible. An acoustic layer cannot bridge a movement joint rigidly.
- Precise expectations
Specifications here are written carefully and checked properly. Send us the target and we will say plainly what our material reaches.
- Assembly and performance rooms
Halls, temples and civic auditoria range from very controlled to very reverberant, and both need measured targets.
- The housing stock
Timber frame houses and reinforced concrete mansions, with thin partitions in older stock and tight urban spacing throughout.
We would rather argue about the build-up at design stage than on site. See how we support architects.
04 / Durability
What the Japan climate rules in and rules out
Japan is hot summers, mild winters and a distinct wet season, and that narrows the sensible material list before acoustics is even discussed.
PET felt handles the wet months without absorbing moisture or feeding mould. Timber and wood wool want a ventilated cavity and a stable indoor RH.
The risk we design against here is wet-season humidity behind linings.
Interior designers tend to arrive with the look already decided. We will tell you which finish gets there without losing the acoustics. See how we work with interior designers.
05 / Logistics
Getting it to Japan, with real dates
| Ships from | Palwal, Haryana, India |
|---|---|
| Arrives at | Yokohama or Kobe, then road to site |
| Dispatch | 4 to 7 working days |
| Freight | Sea via Yokohama |
| Packing | Boxed, 64 sq ft per pack, 20 kg. Easy to carry up a stair, which matters on fit-out sites with no lift access. |
| Lead time | 4 to 7 working days. |
Standard items dispatch in 4 to 7 working days. The sea leg from India is long, so plan the full door to door window into the programme. We give real dates, not optimistic ones.
Sea freight into Yokohama or Kobe, then road to site. Air freight for samples and urgent quantities.
The same minimums apply on export.
| Carpet tiles | 320 sq ft, about 30 sq m |
|---|---|
| Rugs | 500 sq ft, about 46 sq m |
A pack of tiles covers 64 sq ft and weighs 20 kg boxed, so the tile minimum is exactly five packs and about 100 kg.
06 / Straight talk
What we will tell you that a reseller will not
-
The wrong product for the problem
Carpet fixes footfall and chair noise and takes the edge off a live room. It will not deliver a reverberation target on its own, because the ceiling is almost always the bigger surface.
-
Square footage quoted before the room is understood
Anyone can price a wall. Working out how much material the room actually needs usually reduces the order, which is why not everyone does it.
-
A claim of being local to Japan
We manufacture in India and supply here. We do not run an office in this city and we will not pretend to, because you would find out on the first site visit.
Japan: questions we are actually asked
Where are the acoustic carpet and rugs you supply to Japan actually made?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Japan as the manufacturer rather than through a dealer. Made at our own plant in India and shipped into Yokohama or Kobe, then road to site, with the full window quoted rather than the port date. You buy at factory prices with one consistent batch across the order.
Why would a Japan build-up differ from anywhere else?
Depth is genuinely scarce, so a thin build-up that performs is worth more than a thicker one that performs marginally better. Seismic detailing means junctions that must stay flexible. An acoustic layer cannot bridge a movement joint rigidly. Those two things move the build-up far more than the panel figure does.
Is this the right material for Japan conditions?
Japan is hot summers, mild winters and a distinct wet season. PET felt handles the wet months without absorbing moisture or feeding mould. Timber and wood wool want a ventilated cavity and a stable indoor RH. The failure we design against here is wet-season humidity behind linings.
How does an order actually travel to Japan?
ships from: Palwal, Haryana, India, arrives at: Yokohama or Kobe, then road to site, dispatch: 4 to 7 working days. Standard items dispatch in 4 to 7 working days. The sea leg from India is long, so plan the full door to door window into the programme. We give real dates, not optimistic ones.
What will acoustic carpet and rugs not do?
Carpet fixes footfall and chair noise and takes the edge off a live room. It will not deliver a reverberation target on its own, because the ceiling is almost always the bigger surface.
How is the order packed and what is the minimum?
The same minimums apply on export. Carpet tiles, 320 sq ft, about 30 sq m. Rugs, 500 sq ft, about 46 sq m. A pack of tiles covers 64 sq ft and weighs 20 kg boxed, so the tile minimum is exactly five packs and about 100 kg. Boxed, 64 sq ft per pack, 20 kg. Easy to carry up a stair, which matters on fit-out sites with no lift access.
Next step
Drawings in, BOQ and a delivered date out
Send what you have. We will give you a layer by layer build-up, a bill of quantities and a date material lands, and we will flag anything in the brief that will not achieve what you want.