Manufactured in India, supplied in Vapi
Soundproofing materials in Vapi
We manufacture soundproofing materials at our own plant at Palwal in Haryana, India, and supply them into Vapi. Vapi is an industrial belt, and almost everything we supply here goes into a working plant rather than an interior.
- SoundBlanket MLV
- 2100 kg per cubic metre. 2.5 mm STC 30 at 5.25 kg per sq m, 4 mm STC 34 at 8.4, 6 mm at 12.6
- BassBloc
- 1800 x 900 x 20 mm, 100 kg per cubic metre, NRC 0.85
- Principle
- Mass, then decoupling, then cavity absorption, then sealing
- Test standards
- ASTM E90 for the barrier, ASTM C423 for the absorber
- Lead time
- 4 to 7 working days for stock items
- ASTM E90 for the barrier, ASTM C423 for the absorber
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
We are the manufacturer. There is no local office and we do not claim approvals we do not hold. What you get is factory pricing, one consistent batch across the order, and a straight answer on what the material will and will not do.
01 / The material
What you are buying, and what it fixes in Vapi
The blocking side of the range taken together: mass loaded vinyl, resilient layers, cavity absorption and the build-ups they belong in. This is the page for someone whose problem is noise getting through, not a room that sounds wrong.
Work reaching us from Vapi is mostly process and chemical plants, utility and pump rooms, control rooms, offices, worker areas, clinics.
RC frame apartments and bungalows with stone and tile floors, in dry dusty conditions where open products collect dust.
- Independent leaf A second wall that does not touch the first. Nothing else comes close for the money.
- Resilient bar Where a full independent leaf will not fit. Effective, and very easy to short circuit with one wrong screw.
- Floating floor Resilient layer and deck, to break impact energy before it reaches the structure.
- What it will not do Soundproofing fails at the gaps, not the materials. A service penetration, a back to back socket, or a door undercut will undo a correctly built wall.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for our soundproofing materials are on the main product page. This page covers what that means for a project in Vapi.
SoundBlanket mass loaded vinyl BassBloc sound absorber Wall soundproofing systems
02 / Data sheet
The numbers, and they do not move by city
We publish one data sheet for every market. If a supplier quotes you a different figure for the same product in a different city, one of the two numbers is wrong.
- Light retrofit2.5 mm membrane. Where depth is not available
- Standard partition4 mm membrane on an independent leaf. The common specification
- Heavy6 mm membrane and full decoupling. Plant, machine enclosure, low frequency
| SoundBlanket MLV | 2100 kg per cubic metre. 2.5 mm STC 30 at 5.25 kg per sq m, 4 mm STC 34 at 8.4, 6 mm at 12.6 |
|---|---|
| BassBloc | 1800 x 900 x 20 mm, 100 kg per cubic metre, NRC 0.85 |
| Principle | Mass, then decoupling, then cavity absorption, then sealing |
| Test standards | ASTM E90 for the barrier, ASTM C423 for the absorber |
If a consultant has set the target, we will quote against their figures rather than ours, and stay out of the scope they own. More on working with acoustic consultants.
03 / Local conditions
The Vapi conditions that change the answer
- Boundary noise matters
Housing sits close to industry here. Containing sound inside the site is a separate design from making the control room usable.
- Plant runs continuously
Pumps, compressors and blowers do not stop, so the noise is constant rather than intermittent. Enclosure at the source is the only answer that holds.
- Control rooms need a low floor
Operators listening for alarms need background noise down before anything else matters.
- Corrosive, humid air
PET felt does not absorb moisture, rot or feed mould, which matters in a coastal industrial climate.
- Plant and HVAC
Heavy industrial plant across the state, so compressors, presses and generator sets sit close to offices and canteens inside the same building.
- The housing stock
RC frame apartments and bungalows with stone and tile floors, in dry dusty conditions where open products collect dust.
For a Vapi practice, the useful thing is a detail you can put in a drawing set, not a brochure. See how we support architects.
04 / Climate
The Vapi climate decides the material list
Vapi is hot and dry for most of the year, with dust and high daytime surface temperatures, and that narrows the sensible material list before acoustics is even discussed.
Dust is the enemy of open-cell products. PET felt does not shed, does not hold dust in the way fabric-wrapped glass wool does, and wipes down. Timber needs a stable indoor RH or it moves.
The risk we design against here is dust ingress and thermal movement in long runs.
If the visual is fixed and the room still has to perform, that is a solvable problem and a conversation worth having early. See how we work with interior designers.
05 / Supply
What the route into Vapi actually looks like
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | three days |
| Dispatch | 2 to 4 working days |
| To site | three days |
| Packing | Rolls on core tubes, boards palletised, fixings and tapes listed on the same packing list. |
| Lead time | 4 to 7 working days for stock items. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly twelve hundred kilometres, normally three days on a dedicated truck.
06 / Before you buy
What we will tell you that a reseller will not
-
The wrong product for the problem
Soundproofing fails at the gaps, not the materials. A service penetration, a back to back socket, or a door undercut will undo a correctly built wall. We would rather spend the conversation on the detail than on the product.
-
Square footage quoted before the room is understood
Anyone can price a wall. Working out how much material the room actually needs usually reduces the order, which is why not everyone does it.
-
A claim of being local to Vapi
We manufacture in India and supply here. We do not run an office in this city and we will not pretend to, because you would find out on the first site visit.
07 / In projects
How it looks once it is installed
Vapi: questions we are actually asked
Is there a Vapi factory behind this product?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Vapi as the manufacturer rather than through a dealer. Vapi is an industrial belt, and almost everything we supply here goes into a working plant rather than an interior. You buy at factory prices with one consistent batch across the order.
What do you look at first on a Vapi enquiry?
Pumps, compressors and blowers do not stop, so the noise is constant rather than intermittent. Enclosure at the source is the only answer that holds. Housing sits close to industry here. Containing sound inside the site is a separate design from making the control room usable. Those two things move the build-up far more than the panel figure does.
How does the Vapi climate affect this product?
Vapi is hot and dry for most of the year, with dust and high daytime surface temperatures. Dust is the enemy of open-cell products. PET felt does not shed, does not hold dust in the way fabric-wrapped glass wool does, and wipes down. Timber needs a stable indoor RH or it moves. The failure we design against here is dust ingress and thermal movement in long runs.
When would material land on a Vapi site?
made at: Our own plant, Palwal, Haryana, reaches site in: three days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
What will soundproofing materials not do?
Soundproofing fails at the gaps, not the materials. A service penetration, a back to back socket, or a door undercut will undo a correctly built wall. We would rather spend the conversation on the detail than on the product.
What is the minimum order and how is it packed?
Minimum order is confirmed with the quote. Rolls on core tubes, boards palletised, fixings and tapes listed on the same packing list.
Next step
Drawings in, BOQ and a delivered date out
Send what you have. We will give you a layer by layer build-up, a bill of quantities and a date material lands, and we will flag anything in the brief that will not achieve what you want.