Manufactured in India, supplied in Vapi
Acoustic foam and BassBloc in Vapi
We manufacture acoustic foam and BassBloc at our own plant at Palwal in Haryana, India, and supply them into Vapi. Vapi is an industrial belt, and almost everything we supply here goes into a working plant rather than an interior.
- BassBloc size
- 1800 x 900 mm
- BassBloc thickness
- 20 mm
- BassBloc density
- 100 kg per cubic metre
- Effective range
- 100 to 500 Hz
- BassBloc NRC
- 0.85
- Lead time
- 4 to 7 working days
- Minimum order
- From 200 sq ft
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
- Test reports sent on request, not just quoted
This comes from our own plant, not a trading desk. We do not have an office in your city and we will not invent one. What we can give you is factory pricing, consistent material and a technical answer before you commit.
01 / The material
What you are buying, and what it fixes in Vapi
Open cell foam shapes for high frequency control, and BassBloc, a high density absorber built for the low mid range where ordinary foam does nothing.
Work reaching us from Vapi is mostly process and chemical plants, utility and pump rooms, control rooms, offices, worker areas, clinics.
RC frame apartments and bungalows with stone and tile floors, in dry dusty conditions where open products collect dust.
- Corner loading Low frequency energy collects in corners, so absorber in the corners does more than the same area spread across a wall.
- First reflection points Mirror trick placement on side walls and ceiling, which is a handful of panels rather than a lined room.
- Behind a fabric frame Where the room has to look finished, absorber inside a frame rather than foam on show.
- What it will not do Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for acoustic foam and bass traps are on the main product page. This page covers what that means for a project in Vapi.
02 / The numbers
One specification sheet, the same in every market
We publish one data sheet for every market. If a supplier quotes you a different figure for the same product in a different city, one of the two numbers is wrong.
- Foam wedge and pyramidLow density. Flutter and high frequency only
- BassBloc100 kg per cubic metre. Low mid absorption, control rooms, live rooms
| BassBloc size | 1800 x 900 mm |
|---|---|
| BassBloc thickness | 20 mm |
| BassBloc density | 100 kg per cubic metre |
| Effective range | 100 to 500 Hz |
| BassBloc NRC | 0.85 |
Where a consultant is already engaged on a Vapi project, we supply to their specification and send the test reports rather than describing them. More on working with acoustic consultants.
03 / In this market
What decides the build-up in Vapi
- Plant runs continuously
Pumps, compressors and blowers do not stop, so the noise is constant rather than intermittent. Enclosure at the source is the only answer that holds.
- Boundary noise matters
Housing sits close to industry here. Containing sound inside the site is a separate design from making the control room usable.
- Control rooms need a low floor
Operators listening for alarms need background noise down before anything else matters.
- Corrosive, humid air
PET felt does not absorb moisture, rot or feed mould, which matters in a coastal industrial climate.
- The housing stock
RC frame apartments and bungalows with stone and tile floors, in dry dusty conditions where open products collect dust.
- The studio and content scene
Studios go into basements, terrace rooms and back rooms with neighbours on every side and a generator somewhere in the lane. Isolating from the building has to come before treating the room.
For a Vapi practice, the useful thing is a detail you can put in a drawing set, not a brochure. See how we support architects.
04 / Climate and durability
Durability in Vapi, before acoustics is discussed
Vapi is hot and dry for most of the year, with dust and high daytime surface temperatures, and that narrows the sensible material list before acoustics is even discussed.
Dust is the enemy of open-cell products. PET felt does not shed, does not hold dust in the way fabric-wrapped glass wool does, and wipes down. Timber needs a stable indoor RH or it moves.
The risk we design against here is dust ingress and thermal movement in long runs.
Designers get colour, pattern and CNC options with the absorption figure attached to each. See how we work with interior designers.
05 / Logistics
How material reaches a Vapi site
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | three days |
| Dispatch | 2 to 4 working days |
| To site | three days |
| Packing | Compressed and boxed for foam, palletised flat for BassBloc. |
| Lead time | 4 to 7 working days. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly twelve hundred kilometres, normally three days on a dedicated truck.
200 sq ft for acoustic foam, 300 sq ft for BassBloc, 10 pieces for bass traps.
| Acoustic foam | 200 sq ft, about 19 sq m |
|---|---|
| BassBloc | 300 sq ft, about 28 sq m |
| Bass traps | 10 pieces |
A BassBloc panel is 1800 x 900 mm, which is 1.62 sq m or about 17.4 sq ft, so the BassBloc minimum is roughly 17 panels.
06 / Read this first
Where this goes wrong, said plainly
-
The wrong product for the problem
Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it. If the complaint is boom, bass from a neighbour, or a room that sounds uneven at low frequency, foam is the wrong purchase and we will say so.
-
Coverage bought instead of a target
Lining every surface is a purchase, not a result. We would rather calculate the area against a reverberation target and sell you less of it.
-
Suppliers who imply a Vapi presence
Ask any supplier where the material is made and who carries the warranty. We make it at Palwal in Haryana and we say so on every page, including this one.
07 / In projects
In finished rooms
Vapi: questions we are actually asked
Where are the acoustic foam and BassBloc you supply to Vapi actually made?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Vapi as the manufacturer rather than through a dealer. Vapi is an industrial belt, and almost everything we supply here goes into a working plant rather than an interior. You buy at factory prices with one consistent batch across the order.
Why would a Vapi build-up differ from anywhere else?
Pumps, compressors and blowers do not stop, so the noise is constant rather than intermittent. Enclosure at the source is the only answer that holds. Housing sits close to industry here. Containing sound inside the site is a separate design from making the control room usable. Those two things move the build-up far more than the panel figure does.
Will this material last in the Vapi climate?
Vapi is hot and dry for most of the year, with dust and high daytime surface temperatures. Dust is the enemy of open-cell products. PET felt does not shed, does not hold dust in the way fabric-wrapped glass wool does, and wipes down. Timber needs a stable indoor RH or it moves. The failure we design against here is dust ingress and thermal movement in long runs.
When would material land on a Vapi site?
made at: Our own plant, Palwal, Haryana, reaches site in: three days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
What will acoustic foam and BassBloc not do?
Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it. If the complaint is boom, bass from a neighbour, or a room that sounds uneven at low frequency, foam is the wrong purchase and we will say so.
Is there a minimum order, and how does it arrive?
200 sq ft for acoustic foam, 300 sq ft for BassBloc, 10 pieces for bass traps. Acoustic foam, 200 sq ft, about 19 sq m. BassBloc, 300 sq ft, about 28 sq m. Bass traps, 10 pieces. A BassBloc panel is 1800 x 900 mm, which is 1.62 sq m or about 17.4 sq ft, so the BassBloc minimum is roughly 17 panels. Compressed and boxed for foam, palletised flat for BassBloc.
Next step
Send the drawings, get a straight answer
We quote from drawings, not from a square foot rate. Send a plan and the section through the critical wall or ceiling and you will get something you can actually build from.