Manufactured in India, supplied in Vapi
Acoustic carpet and rugs in Vapi
We manufacture acoustic carpet and rugs at our own plant at Palwal in Haryana, India, and supply them into Vapi. Vapi is an industrial belt, and almost everything we supply here goes into a working plant rather than an interior.
- Tile size
- 500 x 500 mm
- Thickness
- 4 mm
- Face
- High density polyester
- Backing
- Felt
- Pack coverage
- 64 sq ft per pack
- Lead time
- 4 to 7 working days
- Minimum order
- From 320 sq ft
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
- Test reports sent on request, not just quoted
This comes from our own plant, not a trading desk. We do not have an office in your city and we will not invent one. What we can give you is factory pricing, consistent material and a technical answer before you commit.
01 / Start here
The product, described honestly, for a Vapi brief
A tile carpet with a dense polyester face on a felt backing. It absorbs at the floor and, more usefully, kills footfall and chair scrape at the point they are generated.
Work reaching us from Vapi is mostly process and chemical plants, utility and pump rooms, control rooms, offices, worker areas, clinics.
RC frame apartments and bungalows with stone and tile floors, in dry dusty conditions where open products collect dust.
- Loose lay on tackifier Tiles lifted individually for access under a raised floor, which is why tile beats broadloom in an office.
- Over a resilient underlay Where impact noise to the floor below is the actual complaint, the underlay does that work, not the carpet.
- Zoned Carpet in the circulation and meeting zones, hard floor elsewhere, so the treatment sits where the noise is made.
- What it will not do Carpet fixes footfall and chair noise and takes the edge off a live room. It will not deliver a reverberation target on its own, because the ceiling is almost always the bigger surface.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for acoustic carpet and rugs are on the main product page. This page covers what that means for a project in Vapi.
02 / The numbers
Published specification, identical wherever we ship it
The specification below is the same everywhere we supply, because a specification that changed by city would not be a specification. What changes is which grade and build-up is the right buy, and that is what the rest of this page is about.
- Standard tile4 mm. Offices, classrooms, studios, corridors
| Tile size | 500 x 500 mm |
|---|---|
| Thickness | 4 mm |
| Face | High density polyester |
| Backing | Felt |
| Pack coverage | 64 sq ft per pack |
| Boxed | 20 kg, 55 x 55 x 15 cm |
Consultants get the raw data, not a sales sheet. That is the whole of our side of the job, and it is set out under working with acoustic consultants.
03 / In this market
What we see driving Vapi briefs
- Corrosive, humid air
PET felt does not absorb moisture, rot or feed mould, which matters in a coastal industrial climate.
- Plant runs continuously
Pumps, compressors and blowers do not stop, so the noise is constant rather than intermittent. Enclosure at the source is the only answer that holds.
- Boundary noise matters
Housing sits close to industry here. Containing sound inside the site is a separate design from making the control room usable.
- Control rooms need a low floor
Operators listening for alarms need background noise down before anything else matters.
- Assembly and performance rooms
Auditoriums, banquet halls and places of worship are large hard volumes in concrete and stone where speech falls apart long before anyone calls the room echoey.
- The housing stock
RC frame apartments and bungalows with stone and tile floors, in dry dusty conditions where open products collect dust.
For a Vapi practice, the useful thing is a detail you can put in a drawing set, not a brochure. See how we support architects.
04 / Climate and durability
Why the climate in Vapi changes the material, not the target
Vapi is hot and dry for most of the year, with dust and high daytime surface temperatures, and that narrows the sensible material list before acoustics is even discussed.
Dust is the enemy of open-cell products. PET felt does not shed, does not hold dust in the way fabric-wrapped glass wool does, and wipes down. Timber needs a stable indoor RH or it moves.
The risk we design against here is dust ingress and thermal movement in long runs.
For a Vapi interior where the finish leads, we will say plainly what each option costs you acoustically. See how we work with interior designers.
05 / Logistics
Supply into Vapi, start to site
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | three days |
| Dispatch | 2 to 4 working days |
| To site | three days |
| Packing | Boxed, 64 sq ft per pack, 20 kg. Easy to carry up a stair, which matters on fit-out sites with no lift access. |
| Lead time | 4 to 7 working days. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly twelve hundred kilometres, normally three days on a dedicated truck.
320 sq ft for carpet tiles, 500 sq ft for rugs.
| Carpet tiles | 320 sq ft, about 30 sq m, 5 packs |
|---|---|
| Rugs | 500 sq ft, about 46 sq m |
A pack of tiles covers 64 sq ft and weighs 20 kg boxed, so the tile minimum is exactly five packs and about 100 kg.
06 / Worth knowing
The things worth knowing before you place the order
-
The wrong product for the problem
Carpet fixes footfall and chair noise and takes the edge off a live room. It will not deliver a reverberation target on its own, because the ceiling is almost always the bigger surface.
-
Square footage quoted before the room is understood
Anyone can price a wall. Working out how much material the room actually needs usually reduces the order, which is why not everyone does it.
-
Suppliers who imply a Vapi presence
Ask any supplier where the material is made and who carries the warranty. We make it at Palwal in Haryana and we say so on every page, including this one.
Vapi: questions we are actually asked
Are these acoustic carpet and rugs made in Vapi?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Vapi as the manufacturer rather than through a dealer. Vapi is an industrial belt, and almost everything we supply here goes into a working plant rather than an interior. You buy at factory prices with one consistent batch across the order.
What decides the specification for a Vapi project?
Pumps, compressors and blowers do not stop, so the noise is constant rather than intermittent. Enclosure at the source is the only answer that holds. Housing sits close to industry here. Containing sound inside the site is a separate design from making the control room usable. Those two things move the build-up far more than the panel figure does.
Does Vapi weather shorten the life of this material?
Vapi is hot and dry for most of the year, with dust and high daytime surface temperatures. Dust is the enemy of open-cell products. PET felt does not shed, does not hold dust in the way fabric-wrapped glass wool does, and wipes down. Timber needs a stable indoor RH or it moves. The failure we design against here is dust ingress and thermal movement in long runs.
When would material land on a Vapi site?
made at: Our own plant, Palwal, Haryana, reaches site in: three days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
Where do acoustic carpet and rugs fail to help?
Carpet fixes footfall and chair noise and takes the edge off a live room. It will not deliver a reverberation target on its own, because the ceiling is almost always the bigger surface.
Is there a minimum order, and how does it arrive?
320 sq ft for carpet tiles, 500 sq ft for rugs. Carpet tiles, 320 sq ft, about 30 sq m, 5 packs. Rugs, 500 sq ft, about 46 sq m. A pack of tiles covers 64 sq ft and weighs 20 kg boxed, so the tile minimum is exactly five packs and about 100 kg. Boxed, 64 sq ft per pack, 20 kg. Easy to carry up a stair, which matters on fit-out sites with no lift access.
Next step
Send a plan and a section, get a real build-up
A plan and a section is enough. We will come back with a build-up, a BOQ and a delivered date, and we will say so if what you are asking for will not work.