Manufactured in India, supplied in Kozhikode
SoundBlanket mass loaded vinyl in Kozhikode
We manufacture soundBlanket mass loaded vinyl at our own plant at Palwal in Haryana, India, and supply them into Kozhikode. Kozhikode is coastal, humid and building steadily, and humidity is the first thing that decides which acoustic material is worth installing here.
- Density
- 2100 kg per cubic metre
- 2.5 mm
- STC 30, 5.25 kg per sq m
- 4 mm
- STC 34, 8.4 kg per sq m
- 6 mm
- 12.6 kg per sq m, STC on request
- Roll size
- 5 x 1.2 m, 6 sq m per roll
- Lead time
- 4 to 7 working days
- Minimum order
- From 10 rolls
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
- Test reports sent on request, not just quoted
This comes from our own plant, not a trading desk. We do not have an office in your city and we will not invent one. What we can give you is factory pricing, consistent material and a technical answer before you commit.
01 / Start here
The product, described honestly, for a Kozhikode brief
A limp, high density sheet that adds mass to a partition, floor or duct without adding depth. It is the barrier product, not an absorber, and it is the right answer when the problem is noise passing through a structure.
Work reaching us from Kozhikode is mostly houses and apartments, hospitals, schools and colleges, auditoriums, hotels, offices.
Independent houses with high ceilings, tile floors and open plan layouts built for heat and very heavy monsoon, which rules out anything that absorbs moisture.
- Wall, decoupled Independent stud, membrane between the boards, cavity absorption, two boards. The membrane is one part of a system, never the whole answer.
- Floor, floating Membrane under a resilient layer and a floating deck, so impact energy is broken before it reaches the slab.
- Duct and plant wrap Membrane wrapped over the duct with a decoupling layer beneath, sealed at every lap.
- What it will not do Mass fixed hard to an existing wall gives far less than the same mass on an independent leaf. If we are told the wall cannot be thickened, we will say what the membrane will and will not achieve rather than quote the laboratory figure and let the site find out.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for SoundBlanket MLV are on the main product page. This page covers what that means for a project in Kozhikode.
02 / Specification
The published figures, unchanged by location
These figures are published and they do not move. The thing worth arguing about is not the number on the sheet, it is which grade and which build-up suits the room you are treating.
- 2.5 mmSTC 30, 5.25 kg per sq m. Ducts, light partitions, retrofit where depth is tight
- 4 mmSTC 34, 8.4 kg per sq m. Party walls, floors, plant rooms, the common specification
- 6 mm12.6 kg per sq m. Machine enclosures and low frequency problems
| Density | 2100 kg per cubic metre |
|---|---|
| 2.5 mm | STC 30, 5.25 kg per sq m |
| 4 mm | STC 34, 8.4 kg per sq m |
| 6 mm | 12.6 kg per sq m, STC on request |
| Roll size | 5 x 1.2 m, 6 sq m per roll |
| Form | Limp sheet, cuts with a knife, seams lapped and sealed |
Where a consultant is already engaged on a Kozhikode project, we supply to their specification and send the test reports rather than describing them. More on working with acoustic consultants.
03 / In this market
What we see driving Kozhikode briefs
- Large private houses
A lot of residential work here is generous in size and finished carefully, with dedicated rooms for music or cinema.
- Humidity beats everything else
PET felt does not absorb moisture, shed fibre or feed mould. In a monsoon climate that decides whether a ceiling is still good in five years.
- Hospitals and colleges
Institutional buildings in concrete and tile, with consult rooms that need privacy and lecture rooms that need intelligibility.
- Five to six days by road
A long run, so we confirm the schedule before dispatch and send samples ahead of the order.
- The housing stock
Independent houses with high ceilings, tile floors and open plan layouts built for heat and very heavy monsoon, which rules out anything that absorbs moisture.
- The studio and content scene
Studios go into basements, terrace rooms and back rooms with neighbours on every side and a generator somewhere in the lane. Isolating from the building has to come before treating the room.
If you are specifying for a Kozhikode project, we can give you a section, a BOQ and the honest limits of each layer. See how we support architects.
04 / Conditions
The Kozhikode climate decides the material list
Kozhikode is warm and humid through most of the year, with a long wet season, and that narrows the sensible material list before acoustics is even discussed.
Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them.
The risk we design against here is mould, sagging fabric finishes and swelling in timber.
If the visual is fixed and the room still has to perform, that is a solvable problem and a conversation worth having early. See how we work with interior designers.
05 / Supply
Getting it to Kozhikode, with real dates
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | five to six days |
| Dispatch | 2 to 4 working days |
| To site | five to six days |
| Packing | Rolls on core tubes, wrapped and end capped, 5 x 1.2 m. Weights on the packing list, because a full roll is heavy and site access matters. |
| Lead time | 4 to 7 working days. Full container quantities scheduled against the vessel. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly two thousand five hundred kilometres, normally five to six days on a dedicated truck.
10 rolls for 2.5 mm and 4 mm. Other thicknesses are made to order at 10 tonnes per thickness.
| 2.5 mm | 10 rolls, 60 sq m, about 315 kg |
|---|---|
| 4 mm | 10 rolls, 60 sq m, about 504 kg |
| 6 mm and other thicknesses | 10 tonnes per thickness |
A SoundBlanket roll is 5 x 1.2 m, which is 6 sq m. At 2100 kg per cubic metre a roll weighs about 31.5 kg at 2.5 mm and about 50.4 kg at 4 mm, so a 10 roll minimum is 60 sq m and roughly 315 kg at 2.5 mm or 504 kg at 4 mm.
06 / Read this first
Where this goes wrong, said plainly
-
The wrong product for the problem
Mass fixed hard to an existing wall gives far less than the same mass on an independent leaf. If we are told the wall cannot be thickened, we will say what the membrane will and will not achieve rather than quote the laboratory figure and let the site find out.
-
Square footage quoted before the room is understood
Anyone can price a wall. Working out how much material the room actually needs usually reduces the order, which is why not everyone does it.
-
A claim of being local to Kozhikode
We manufacture in India and supply here. We do not run an office in this city and we will not pretend to, because you would find out on the first site visit.
Kozhikode: questions we are actually asked
Do you manufacture soundBlanket mass loaded vinyl in Kozhikode?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Kozhikode as the manufacturer rather than through a dealer. Kozhikode is coastal, humid and building steadily, and humidity is the first thing that decides which acoustic material is worth installing here. You buy at factory prices with one consistent batch across the order.
What changes the specification on a Kozhikode job?
PET felt does not absorb moisture, shed fibre or feed mould. In a monsoon climate that decides whether a ceiling is still good in five years. A lot of residential work here is generous in size and finished carefully, with dedicated rooms for music or cinema. Those two things move the build-up far more than the panel figure does.
Is this the right material for Kozhikode conditions?
Kozhikode is warm and humid through most of the year, with a long wet season. Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them. The failure we design against here is mould, sagging fabric finishes and swelling in timber.
How quickly can material reach a site in Kozhikode?
made at: Our own plant, Palwal, Haryana, reaches site in: five to six days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
When are soundBlanket mass loaded vinyl the wrong purchase?
Mass fixed hard to an existing wall gives far less than the same mass on an independent leaf. If we are told the wall cannot be thickened, we will say what the membrane will and will not achieve rather than quote the laboratory figure and let the site find out.
What quantity do we have to order, and in what packaging?
10 rolls for 2.5 mm and 4 mm. Other thicknesses are made to order at 10 tonnes per thickness. 2.5 mm, 10 rolls, 60 sq m, about 315 kg. 4 mm, 10 rolls, 60 sq m, about 504 kg. 6 mm and other thicknesses, 10 tonnes per thickness. A SoundBlanket roll is 5 x 1.2 m, which is 6 sq m. At 2100 kg per cubic metre a roll weighs about 31.5 kg at 2.5 mm and about 50.4 kg at 4 mm, so a 10 roll minimum is 60 sq m and roughly 315 kg at 2.5 mm or 504 kg at 4 mm. Rolls on core tubes, wrapped and end capped, 5 x 1.2 m. Weights on the packing list, because a full roll is heavy and site access matters.
Next step
Send the drawings, get a straight answer
We quote from drawings, not from a square foot rate. Send a plan and the section through the critical wall or ceiling and you will get something you can actually build from.