Manufactured in India, supplied in Kozhikode
Acoustic foam and BassBloc in Kozhikode
We manufacture acoustic foam and BassBloc at our own plant at Palwal in Haryana, India, and supply them into Kozhikode. Kozhikode is coastal, humid and building steadily, and humidity is the first thing that decides which acoustic material is worth installing here.
- BassBloc size
- 1800 x 900 mm
- BassBloc thickness
- 20 mm
- BassBloc density
- 100 kg per cubic metre
- Effective range
- 100 to 500 Hz
- BassBloc NRC
- 0.85
- Lead time
- 4 to 7 working days
- Minimum order
- From 200 sq ft
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
- Test reports sent on request, not just quoted
Manufacturer, not reseller. We hold no local approvals and will not imply we do. You get the price the factory quotes, material that matches across a large order, and advice that sometimes talks you out of a purchase.
01 / The product
What you are buying, and what it fixes in Kozhikode
Open cell foam shapes for high frequency control, and BassBloc, a high density absorber built for the low mid range where ordinary foam does nothing.
Work reaching us from Kozhikode is mostly houses and apartments, hospitals, schools and colleges, auditoriums, hotels, offices.
Independent houses with high ceilings, tile floors and open plan layouts built for heat and very heavy monsoon, which rules out anything that absorbs moisture.
- Corner loading Low frequency energy collects in corners, so absorber in the corners does more than the same area spread across a wall.
- First reflection points Mirror trick placement on side walls and ceiling, which is a handful of panels rather than a lined room.
- Behind a fabric frame Where the room has to look finished, absorber inside a frame rather than foam on show.
- What it will not do Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for acoustic foam and bass traps are on the main product page. This page covers what that means for a project in Kozhikode.
02 / Specification
Published specification, identical wherever we ship it
We publish one data sheet for every market. If a supplier quotes you a different figure for the same product in a different city, one of the two numbers is wrong.
- Foam wedge and pyramidLow density. Flutter and high frequency only
- BassBloc100 kg per cubic metre. Low mid absorption, control rooms, live rooms
| BassBloc size | 1800 x 900 mm |
|---|---|
| BassBloc thickness | 20 mm |
| BassBloc density | 100 kg per cubic metre |
| Effective range | 100 to 500 Hz |
| BassBloc NRC | 0.85 |
Where a consultant is already engaged on a Kozhikode project, we supply to their specification and send the test reports rather than describing them. More on working with acoustic consultants.
03 / Local conditions
What the buildings in Kozhikode do to the specification
- Large private houses
A lot of residential work here is generous in size and finished carefully, with dedicated rooms for music or cinema.
- Humidity beats everything else
PET felt does not absorb moisture, shed fibre or feed mould. In a monsoon climate that decides whether a ceiling is still good in five years.
- Hospitals and colleges
Institutional buildings in concrete and tile, with consult rooms that need privacy and lecture rooms that need intelligibility.
- Five to six days by road
A long run, so we confirm the schedule before dispatch and send samples ahead of the order.
- The housing stock
Independent houses with high ceilings, tile floors and open plan layouts built for heat and very heavy monsoon, which rules out anything that absorbs moisture.
- The studio and content scene
Studios go into basements, terrace rooms and back rooms with neighbours on every side and a generator somewhere in the lane. Isolating from the building has to come before treating the room.
Architects working in Kozhikode usually need the build-up before the product. We will draw the section and mark what does the work. See how we support architects.
04 / Climate and durability
Durability in Kozhikode, before acoustics is discussed
Kozhikode is warm and humid through most of the year, with a long wet season, and that narrows the sensible material list before acoustics is even discussed.
Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them.
The risk we design against here is mould, sagging fabric finishes and swelling in timber.
If the visual is fixed and the room still has to perform, that is a solvable problem and a conversation worth having early. See how we work with interior designers.
05 / Route to site
Getting it to Kozhikode, with real dates
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | five to six days |
| Dispatch | 2 to 4 working days |
| To site | five to six days |
| Packing | Compressed and boxed for foam, palletised flat for BassBloc. |
| Lead time | 4 to 7 working days. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly two thousand five hundred kilometres, normally five to six days on a dedicated truck.
200 sq ft for acoustic foam, 300 sq ft for BassBloc, 10 pieces for bass traps.
| Acoustic foam | 200 sq ft, about 19 sq m |
|---|---|
| BassBloc | 300 sq ft, about 28 sq m |
| Bass traps | 10 pieces |
A BassBloc panel is 1800 x 900 mm, which is 1.62 sq m or about 17.4 sq ft, so the BassBloc minimum is roughly 17 panels.
06 / Read this first
Four honest warnings before you buy
-
The wrong product for the problem
Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it. If the complaint is boom, bass from a neighbour, or a room that sounds uneven at low frequency, foam is the wrong purchase and we will say so.
-
A number chased without a measurement
If nobody has measured the room or set a target, the specification is a guess with a decimal point in it. We will ask for the target before we quote the quantity.
-
Local approvals that nobody actually holds
We hold no Kozhikode certification and we will not borrow one. The test data we publish is ours, and we will send the reports rather than describe them.
07 / In projects
The material in real interiors
Kozhikode: questions we are actually asked
Where are the acoustic foam and BassBloc you supply to Kozhikode actually made?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Kozhikode as the manufacturer rather than through a dealer. Kozhikode is coastal, humid and building steadily, and humidity is the first thing that decides which acoustic material is worth installing here. You buy at factory prices with one consistent batch across the order.
What decides the specification for a Kozhikode project?
PET felt does not absorb moisture, shed fibre or feed mould. In a monsoon climate that decides whether a ceiling is still good in five years. A lot of residential work here is generous in size and finished carefully, with dedicated rooms for music or cinema. Those two things move the build-up far more than the panel figure does.
Does Kozhikode weather shorten the life of this material?
Kozhikode is warm and humid through most of the year, with a long wet season. Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them. The failure we design against here is mould, sagging fabric finishes and swelling in timber.
What is the delivery time into Kozhikode?
made at: Our own plant, Palwal, Haryana, reaches site in: five to six days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
Where do acoustic foam and BassBloc fail to help?
Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it. If the complaint is boom, bass from a neighbour, or a room that sounds uneven at low frequency, foam is the wrong purchase and we will say so.
What quantity do we have to order, and in what packaging?
200 sq ft for acoustic foam, 300 sq ft for BassBloc, 10 pieces for bass traps. Acoustic foam, 200 sq ft, about 19 sq m. BassBloc, 300 sq ft, about 28 sq m. Bass traps, 10 pieces. A BassBloc panel is 1800 x 900 mm, which is 1.62 sq m or about 17.4 sq ft, so the BassBloc minimum is roughly 17 panels. Compressed and boxed for foam, palletised flat for BassBloc.
Next step
Send the drawings, get a straight answer
A plan and a section is enough. We will come back with a build-up, a BOQ and a delivered date, and we will say so if what you are asking for will not work.