Manufactured in India, supplied in Surat
Soundproofing materials in Surat
We manufacture soundproofing materials at our own plant at Palwal in Haryana, India, and supply them into Surat. Surat runs on textiles and diamonds, both of which put continuous machine noise next to people working long shifts.
- SoundBlanket MLV
- 2100 kg per cubic metre. 2.5 mm STC 30 at 5.25 kg per sq m, 4 mm STC 34 at 8.4, 6 mm at 12.6
- BassBloc
- 1800 x 900 x 20 mm, 100 kg per cubic metre, NRC 0.85
- Principle
- Mass, then decoupling, then cavity absorption, then sealing
- Test standards
- ASTM E90 for the barrier, ASTM C423 for the absorber
- Lead time
- 4 to 7 working days for stock items
- ASTM E90 for the barrier, ASTM C423 for the absorber
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
Manufacturer, not reseller. We hold no local approvals and will not imply we do. You get the price the factory quotes, material that matches across a large order, and advice that sometimes talks you out of a purchase.
01 / The material
What this is, and what it changes in a Surat room
The blocking side of the range taken together: mass loaded vinyl, resilient layers, cavity absorption and the build-ups they belong in. This is the page for someone whose problem is noise getting through, not a room that sounds wrong.
Work reaching us from Surat is mostly textile and processing units, diamond workshops, offices, showrooms, schools, clinics.
RC frame apartments and bungalows with stone and tile floors, in dry dusty conditions where open products collect dust.
- Independent leaf A second wall that does not touch the first. Nothing else comes close for the money.
- Resilient bar Where a full independent leaf will not fit. Effective, and very easy to short circuit with one wrong screw.
- Floating floor Resilient layer and deck, to break impact energy before it reaches the structure.
- What it will not do Soundproofing fails at the gaps, not the materials. A service penetration, a back to back socket, or a door undercut will undo a correctly built wall.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for our soundproofing materials are on the main product page. This page covers what that means for a project in Surat.
SoundBlanket mass loaded vinyl BassBloc sound absorber Wall soundproofing systems
02 / Specification
Published specification, identical wherever we ship it
Nothing below changes by location. The decisions that do change are grade, thickness and how the material is mounted, and those are covered further down.
- Light retrofit2.5 mm membrane. Where depth is not available
- Standard partition4 mm membrane on an independent leaf. The common specification
- Heavy6 mm membrane and full decoupling. Plant, machine enclosure, low frequency
| SoundBlanket MLV | 2100 kg per cubic metre. 2.5 mm STC 30 at 5.25 kg per sq m, 4 mm STC 34 at 8.4, 6 mm at 12.6 |
|---|---|
| BassBloc | 1800 x 900 x 20 mm, 100 kg per cubic metre, NRC 0.85 |
| Principle | Mass, then decoupling, then cavity absorption, then sealing |
| Test standards | ASTM E90 for the barrier, ASTM C423 for the absorber |
Consultants get the raw data, not a sales sheet. That is the whole of our side of the job, and it is set out under working with acoustic consultants.
03 / Local conditions
What we see driving Surat briefs
- Looms and processing machinery
Continuous high level noise for whole shifts. Enclosure or barrier at the machine is the honest fix, not lining the walls of the hall.
- Cutting and polishing rooms
Smaller, high frequency, and right next to people concentrating. Targeted treatment works here where it does not on a loom floor.
- Units beside housing
Noise leaving the building matters as much as noise inside it, and they need different treatments.
- Humid and coastal
PET felt does not absorb moisture or feed mould, which matters where mineral products sag within a couple of seasons.
- Plant and HVAC
Heavy industrial plant across the state, so compressors, presses and generator sets sit close to offices and canteens inside the same building.
- The housing stock
RC frame apartments and bungalows with stone and tile floors, in dry dusty conditions where open products collect dust.
For a Surat practice, the useful thing is a detail you can put in a drawing set, not a brochure. See how we support architects.
04 / Climate and durability
What the Surat climate rules in and rules out
Surat is hot and dry for most of the year, with dust and high daytime surface temperatures, and that narrows the sensible material list before acoustics is even discussed.
Dust is the enemy of open-cell products. PET felt does not shed, does not hold dust in the way fabric-wrapped glass wool does, and wipes down. Timber needs a stable indoor RH or it moves.
The risk we design against here is dust ingress and thermal movement in long runs.
If the visual is fixed and the room still has to perform, that is a solvable problem and a conversation worth having early. See how we work with interior designers.
05 / Logistics
What the route into Surat actually looks like
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | two to three days |
| Dispatch | 2 to 4 working days |
| To site | two to three days |
| Packing | Rolls on core tubes, boards palletised, fixings and tapes listed on the same packing list. |
| Lead time | 4 to 7 working days for stock items. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly eleven hundred kilometres, normally two to three days on a dedicated truck.
06 / Before you buy
Where this goes wrong, said plainly
-
The wrong product for the problem
Soundproofing fails at the gaps, not the materials. A service penetration, a back to back socket, or a door undercut will undo a correctly built wall. We would rather spend the conversation on the detail than on the product.
-
Coverage bought instead of a target
Lining every surface is a purchase, not a result. We would rather calculate the area against a reverberation target and sell you less of it.
-
Suppliers who imply a Surat presence
Ask any supplier where the material is made and who carries the warranty. We make it at Palwal in Haryana and we say so on every page, including this one.
07 / In projects
The material in real interiors
Surat: questions we are actually asked
Is there a Surat factory behind this product?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Surat as the manufacturer rather than through a dealer. Surat runs on textiles and diamonds, both of which put continuous machine noise next to people working long shifts. You buy at factory prices with one consistent batch across the order.
What changes the specification on a Surat job?
Continuous high level noise for whole shifts. Enclosure or barrier at the machine is the honest fix, not lining the walls of the hall. Smaller, high frequency, and right next to people concentrating. Targeted treatment works here where it does not on a loom floor. Those two things move the build-up far more than the panel figure does.
How does the Surat climate affect this product?
Surat is hot and dry for most of the year, with dust and high daytime surface temperatures. Dust is the enemy of open-cell products. PET felt does not shed, does not hold dust in the way fabric-wrapped glass wool does, and wipes down. Timber needs a stable indoor RH or it moves. The failure we design against here is dust ingress and thermal movement in long runs.
How does an order actually travel to Surat?
made at: Our own plant, Palwal, Haryana, reaches site in: two to three days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
When are soundproofing materials the wrong purchase?
Soundproofing fails at the gaps, not the materials. A service penetration, a back to back socket, or a door undercut will undo a correctly built wall. We would rather spend the conversation on the detail than on the product.
What quantity do we have to order, and in what packaging?
Minimum order is confirmed with the quote. Rolls on core tubes, boards palletised, fixings and tapes listed on the same packing list.
Next step
Send a plan and a section, get a real build-up
A plan and a section is enough. We will come back with a build-up, a BOQ and a delivered date, and we will say so if what you are asking for will not work.