Manufactured in India, supplied in Surat
Acoustic foam and BassBloc in Surat
We manufacture acoustic foam and BassBloc at our own plant at Palwal in Haryana, India, and supply them into Surat. Surat runs on textiles and diamonds, both of which put continuous machine noise next to people working long shifts.
- BassBloc size
- 1800 x 900 mm
- BassBloc thickness
- 20 mm
- BassBloc density
- 100 kg per cubic metre
- Effective range
- 100 to 500 Hz
- BassBloc NRC
- 0.85
- Lead time
- 4 to 7 working days
- Minimum order
- From 200 sq ft
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
- Test reports sent on request, not just quoted
We are the manufacturer. There is no local office and we do not claim approvals we do not hold. What you get is factory pricing, one consistent batch across the order, and a straight answer on what the material will and will not do.
01 / The material
What this material is and where it earns its place in Surat
Open cell foam shapes for high frequency control, and BassBloc, a high density absorber built for the low mid range where ordinary foam does nothing.
Work reaching us from Surat is mostly textile and processing units, diamond workshops, offices, showrooms, schools, clinics.
RC frame apartments and bungalows with stone and tile floors, in dry dusty conditions where open products collect dust.
- Corner loading Low frequency energy collects in corners, so absorber in the corners does more than the same area spread across a wall.
- First reflection points Mirror trick placement on side walls and ceiling, which is a handful of panels rather than a lined room.
- Behind a fabric frame Where the room has to look finished, absorber inside a frame rather than foam on show.
- What it will not do Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for acoustic foam and bass traps are on the main product page. This page covers what that means for a project in Surat.
02 / Specification sheet
Published specification, identical wherever we ship it
These figures are published and they do not move. The thing worth arguing about is not the number on the sheet, it is which grade and which build-up suits the room you are treating.
- Foam wedge and pyramidLow density. Flutter and high frequency only
- BassBloc100 kg per cubic metre. Low mid absorption, control rooms, live rooms
| BassBloc size | 1800 x 900 mm |
|---|---|
| BassBloc thickness | 20 mm |
| BassBloc density | 100 kg per cubic metre |
| Effective range | 100 to 500 Hz |
| BassBloc NRC | 0.85 |
Consultants get the raw data, not a sales sheet. That is the whole of our side of the job, and it is set out under working with acoustic consultants.
03 / Local conditions
What decides the build-up in Surat
- Looms and processing machinery
Continuous high level noise for whole shifts. Enclosure or barrier at the machine is the honest fix, not lining the walls of the hall.
- Cutting and polishing rooms
Smaller, high frequency, and right next to people concentrating. Targeted treatment works here where it does not on a loom floor.
- Units beside housing
Noise leaving the building matters as much as noise inside it, and they need different treatments.
- Humid and coastal
PET felt does not absorb moisture or feed mould, which matters where mineral products sag within a couple of seasons.
- The housing stock
RC frame apartments and bungalows with stone and tile floors, in dry dusty conditions where open products collect dust.
- The studio and content scene
Studios go into basements, terrace rooms and back rooms with neighbours on every side and a generator somewhere in the lane. Isolating from the building has to come before treating the room.
For a Surat practice, the useful thing is a detail you can put in a drawing set, not a brochure. See how we support architects.
04 / Durability
Why the climate in Surat changes the material, not the target
Surat is hot and dry for most of the year, with dust and high daytime surface temperatures, and that narrows the sensible material list before acoustics is even discussed.
Dust is the enemy of open-cell products. PET felt does not shed, does not hold dust in the way fabric-wrapped glass wool does, and wipes down. Timber needs a stable indoor RH or it moves.
The risk we design against here is dust ingress and thermal movement in long runs.
Interior designers tend to arrive with the look already decided. We will tell you which finish gets there without losing the acoustics. See how we work with interior designers.
05 / Route to site
How material reaches a Surat site
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | two to three days |
| Dispatch | 2 to 4 working days |
| To site | two to three days |
| Packing | Compressed and boxed for foam, palletised flat for BassBloc. |
| Lead time | 4 to 7 working days. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly eleven hundred kilometres, normally two to three days on a dedicated truck.
200 sq ft for acoustic foam, 300 sq ft for BassBloc, 10 pieces for bass traps.
| Acoustic foam | 200 sq ft, about 19 sq m |
|---|---|
| BassBloc | 300 sq ft, about 28 sq m |
| Bass traps | 10 pieces |
A BassBloc panel is 1800 x 900 mm, which is 1.62 sq m or about 17.4 sq ft, so the BassBloc minimum is roughly 17 panels.
06 / Before you buy
Four honest warnings before you buy
-
The wrong product for the problem
Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it. If the complaint is boom, bass from a neighbour, or a room that sounds uneven at low frequency, foam is the wrong purchase and we will say so.
-
Coverage bought instead of a target
Lining every surface is a purchase, not a result. We would rather calculate the area against a reverberation target and sell you less of it.
-
A claim of being local to Surat
We manufacture in India and supply here. We do not run an office in this city and we will not pretend to, because you would find out on the first site visit.
07 / In projects
The product on finished jobs
Surat: questions we are actually asked
Where are the acoustic foam and BassBloc you supply to Surat actually made?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Surat as the manufacturer rather than through a dealer. Surat runs on textiles and diamonds, both of which put continuous machine noise next to people working long shifts. You buy at factory prices with one consistent batch across the order.
What changes the specification on a Surat job?
Continuous high level noise for whole shifts. Enclosure or barrier at the machine is the honest fix, not lining the walls of the hall. Smaller, high frequency, and right next to people concentrating. Targeted treatment works here where it does not on a loom floor. Those two things move the build-up far more than the panel figure does.
Is this the right material for Surat conditions?
Surat is hot and dry for most of the year, with dust and high daytime surface temperatures. Dust is the enemy of open-cell products. PET felt does not shed, does not hold dust in the way fabric-wrapped glass wool does, and wipes down. Timber needs a stable indoor RH or it moves. The failure we design against here is dust ingress and thermal movement in long runs.
When would material land on a Surat site?
made at: Our own plant, Palwal, Haryana, reaches site in: two to three days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
What will acoustic foam and BassBloc not do?
Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it. If the complaint is boom, bass from a neighbour, or a room that sounds uneven at low frequency, foam is the wrong purchase and we will say so.
What quantity do we have to order, and in what packaging?
200 sq ft for acoustic foam, 300 sq ft for BassBloc, 10 pieces for bass traps. Acoustic foam, 200 sq ft, about 19 sq m. BassBloc, 300 sq ft, about 28 sq m. Bass traps, 10 pieces. A BassBloc panel is 1800 x 900 mm, which is 1.62 sq m or about 17.4 sq ft, so the BassBloc minimum is roughly 17 panels. Compressed and boxed for foam, palletised flat for BassBloc.
Next step
Tell us the room, we will tell you the build-up
Send what you have. We will give you a layer by layer build-up, a bill of quantities and a date material lands, and we will flag anything in the brief that will not achieve what you want.