Manufactured in India, supplied in Rourkela
Acoustic foam and BassBloc in Rourkela
We manufacture acoustic foam and BassBloc at our own plant at Palwal in Haryana, India, and supply them into Rourkela. Rourkela is a steel township, which means heavy plant and the company housing and institutions built around it.
- BassBloc size
- 1800 x 900 mm
- BassBloc thickness
- 20 mm
- BassBloc density
- 100 kg per cubic metre
- Effective range
- 100 to 500 Hz
- BassBloc NRC
- 0.85
- Lead time
- 4 to 7 working days
- Minimum order
- From 200 sq ft
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
- Test reports sent on request, not just quoted
We make this ourselves and ship it to you. No local branch, no borrowed certifications, no dealer margin. One batch across the whole order, and an honest answer when the product is wrong for the problem.
01 / The product
What you are buying, and what it fixes in Rourkela
Open cell foam shapes for high frequency control, and BassBloc, a high density absorber built for the low mid range where ordinary foam does nothing.
Work reaching us from Rourkela is mostly steel plant and heavy engineering, control rooms, township housing, schools, hospitals, offices.
RC frame apartments and houses with hard floors, built for heat and heavy monsoon along a cyclone exposed coast.
- Corner loading Low frequency energy collects in corners, so absorber in the corners does more than the same area spread across a wall.
- First reflection points Mirror trick placement on side walls and ceiling, which is a handful of panels rather than a lined room.
- Behind a fabric frame Where the room has to look finished, absorber inside a frame rather than foam on show.
- What it will not do Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for acoustic foam and bass traps are on the main product page. This page covers what that means for a project in Rourkela.
02 / Specification sheet
One specification sheet, the same in every market
The specification below is the same everywhere we supply, because a specification that changed by city would not be a specification. What changes is which grade and build-up is the right buy, and that is what the rest of this page is about.
- Foam wedge and pyramidLow density. Flutter and high frequency only
- BassBloc100 kg per cubic metre. Low mid absorption, control rooms, live rooms
| BassBloc size | 1800 x 900 mm |
|---|---|
| BassBloc thickness | 20 mm |
| BassBloc density | 100 kg per cubic metre |
| Effective range | 100 to 500 Hz |
| BassBloc NRC | 0.85 |
On a Rourkela job with a consultant involved, our part is material that matches the submitted data. See working with acoustic consultants.
03 / In this market
What the buildings in Rourkela do to the specification
- Heavy industry, low frequency
Mills, blowers and compressors put energy into the structure. Mass, isolation and enclosure are the only things that touch it.
- Control rooms
Operators listening to alarms and radios for long shifts need intelligibility and a low background before anything else.
- Township housing
Older township stock with thin separating walls. Adding mass is the reliable fix for noise between homes.
- Three days by road
A dedicated truck from Palwal, with samples sent ahead so the specification is settled before dispatch.
- The housing stock
RC frame apartments and houses with hard floors, built for heat and heavy monsoon along a cyclone exposed coast.
- The studio and content scene
Studios go into basements, terrace rooms and back rooms with neighbours on every side and a generator somewhere in the lane. Isolating from the building has to come before treating the room.
We would rather argue about the build-up at design stage than on site. See how we support architects.
04 / Climate
Why the climate in Rourkela changes the material, not the target
Rourkela is warm and humid through most of the year, with a long wet season, and that narrows the sensible material list before acoustics is even discussed.
Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them.
The risk we design against here is mould, sagging fabric finishes and swelling in timber.
If the visual is fixed and the room still has to perform, that is a solvable problem and a conversation worth having early. See how we work with interior designers.
05 / Route to site
Supply into Rourkela, start to site
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | three days |
| Dispatch | 2 to 4 working days |
| To site | three days |
| Packing | Compressed and boxed for foam, palletised flat for BassBloc. |
| Lead time | 4 to 7 working days. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly thirteen hundred kilometres, normally three days on a dedicated truck.
200 sq ft for acoustic foam, 300 sq ft for BassBloc, 10 pieces for bass traps.
| Acoustic foam | 200 sq ft, about 19 sq m |
|---|---|
| BassBloc | 300 sq ft, about 28 sq m |
| Bass traps | 10 pieces |
A BassBloc panel is 1800 x 900 mm, which is 1.62 sq m or about 17.4 sq ft, so the BassBloc minimum is roughly 17 panels.
06 / Worth knowing
Where this goes wrong, said plainly
-
The wrong product for the problem
Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it. If the complaint is boom, bass from a neighbour, or a room that sounds uneven at low frequency, foam is the wrong purchase and we will say so.
-
Coverage bought instead of a target
Lining every surface is a purchase, not a result. We would rather calculate the area against a reverberation target and sell you less of it.
-
Local approvals that nobody actually holds
We hold no Rourkela certification and we will not borrow one. The test data we publish is ours, and we will send the reports rather than describe them.
07 / In projects
The product on finished jobs
Rourkela: questions we are actually asked
Is there a Rourkela factory behind this product?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Rourkela as the manufacturer rather than through a dealer. Rourkela is a steel township, which means heavy plant and the company housing and institutions built around it. You buy at factory prices with one consistent batch across the order.
What changes the specification on a Rourkela job?
Mills, blowers and compressors put energy into the structure. Mass, isolation and enclosure are the only things that touch it. Operators listening to alarms and radios for long shifts need intelligibility and a low background before anything else. Those two things move the build-up far more than the panel figure does.
How does the Rourkela climate affect this product?
Rourkela is warm and humid through most of the year, with a long wet season. Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them. The failure we design against here is mould, sagging fabric finishes and swelling in timber.
When would material land on a Rourkela site?
made at: Our own plant, Palwal, Haryana, reaches site in: three days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
What should you not buy acoustic foam and BassBloc for?
Thin foam on a wall is the most over-sold product in this industry. It controls flutter and nothing below it. If the complaint is boom, bass from a neighbour, or a room that sounds uneven at low frequency, foam is the wrong purchase and we will say so.
How is the order packed and what is the minimum?
200 sq ft for acoustic foam, 300 sq ft for BassBloc, 10 pieces for bass traps. Acoustic foam, 200 sq ft, about 19 sq m. BassBloc, 300 sq ft, about 28 sq m. Bass traps, 10 pieces. A BassBloc panel is 1800 x 900 mm, which is 1.62 sq m or about 17.4 sq ft, so the BassBloc minimum is roughly 17 panels. Compressed and boxed for foam, palletised flat for BassBloc.
Next step
Drawings in, BOQ and a delivered date out
One drawing gets you a proper answer. Build-up, quantities, a delivered date, and an honest note on anything we think is the wrong approach.