Manufactured in India, supplied in Madurai
PET felt acoustic panels in Madurai
We manufacture PET felt acoustic panels at our own plant at Palwal in Haryana, India, and supply them into Madurai. Madurai is a temple city with a textile base, in dry heat, and most of the work is very large rooms handling very large numbers of people.
- Material
- 100% PET non-woven, no added binder
- Thickness
- 9, 12, 18 and 24 mm standard, tolerance plus or minus 5 percent
- Custom thickness
- 4 to 24 mm
- Panel size
- 1220 x 2440 mm standard, 4 x 8 ft
- Maximum size
- 2440 x 4270 mm, 2.44 x 4.27 m, 8 x 14 ft
- Lead time
- 4 to 7 working days for standard colours and thicknesses
- Minimum order
- From 10 panels
- ASTM C423
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
We make this ourselves and ship it to you. No local branch, no borrowed certifications, no dealer margin. One batch across the whole order, and an honest answer when the product is wrong for the problem.
01 / Start here
What this material is and where it earns its place in Madurai
A rigid non-woven panel pressed from 100% polyester fibre, a large part of it recycled. It absorbs mid and high frequency energy and finishes as the visible surface, so it is both the acoustic layer and the finish.
Work reaching us from Madurai is mostly assembly and dining halls, hotels, textile units, colleges, hospitals, offices.
RC frame houses and apartments with hard floors, built for heat and humidity with open plan layouts that carry sound room to room.
- Direct to wall Panel bonded or mechanically fixed flat to the substrate. Simplest, and the weakest at low frequency.
- On a 25 to 50 mm air gap The same panel on battens. The air gap moves absorption down in frequency at no extra material cost, and is the cheapest improvement available.
- Over a porous backing Panel over mineral or PET backing where the room needs genuine low mid control.
- What it will not do It absorbs. It does not block.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for PET felt panels are on the main product page. This page covers what that means for a project in Madurai.
02 / Specification sheet
The published figures, unchanged by location
These figures are published and they do not move. The thing worth arguing about is not the number on the sheet, it is which grade and which build-up suits the room you are treating.
- EchoCore 151500 GSM. Offices, classrooms, general commercial
- EchoPro 181800 GSM. Studios, auditoria, rooms with a written RT target
- EchoMax 222200 GSM. High occupancy and high level spaces
| Material | 100% PET non-woven, no added binder |
|---|---|
| Thickness | 9, 12, 18 and 24 mm standard, tolerance plus or minus 5 percent |
| Custom thickness | 4 to 24 mm |
| Panel size | 1220 x 2440 mm standard, 4 x 8 ft |
| Maximum size | 2440 x 4270 mm, 2.44 x 4.27 m, 8 x 14 ft |
| Density range | 1200 to 3600 GSM |
| NRC | 0.30 at 9 mm, rising with thickness and air gap |
| Test standard | ASTM C423 |
Where a consultant is already engaged on a Madurai project, we supply to their specification and send the test reports rather than describing them. More on working with acoustic consultants.
03 / In this market
What we see driving Madurai briefs
- Dry heat
PET felt does not sag, shed fibre or degrade at high temperature, which matters in roof voids and sealed conditioned rooms.
- Very large assembly spaces
Halls holding continuous crowds in hard stone and concrete, where intelligibility fails long before the room sounds obviously wrong.
- Textile machinery
Continuous machine noise in units close to housing. Enclosure at the source rather than lining the hall.
- Five days by road
A long run, confirmed before dispatch, with samples sent ahead of the order.
- School and campus buildings
Very large school and college campuses in concrete and tile, with auditoria and seminar halls used constantly.
For a Madurai practice, the useful thing is a detail you can put in a drawing set, not a brochure. See how we support architects.
04 / Climate
What the Madurai climate rules in and rules out
Madurai is warm and humid through most of the year, with a long wet season, and that narrows the sensible material list before acoustics is even discussed.
Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them.
The risk we design against here is mould, sagging fabric finishes and swelling in timber.
Interior designers tend to arrive with the look already decided. We will tell you which finish gets there without losing the acoustics. See how we work with interior designers.
05 / Route to site
What the route into Madurai actually looks like
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | five days |
| Dispatch | 2 to 4 working days |
| To site | five days |
| Packing | Palletised flat and film wrapped, cut sheets interleaved. Packing list and weights issued with the quote. |
| Lead time | 4 to 7 working days for standard colours and thicknesses. Grooved and custom colours take longer, and we say so before you order. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly twenty four hundred kilometres, normally five days on a dedicated truck.
From 10 panels for 9 mm EchoCore 15. Other grades and thicknesses carry their own minimum.
| 9 mm EchoCore 15, 1500 GSM | 10 panels, 320 sq ft |
|---|---|
| 9 mm EchoPro 18, 1800 GSM | 50 panels, 1,600 sq ft |
| 9 mm EchoMax 22, 2200 GSM | 100 panels, 3,200 sq ft |
| 12 mm, 2400 GSM | 30 panels, 960 sq ft |
| 18 mm, 3000 GSM | 50 panels, 1,600 sq ft |
| 24 mm, 3600 GSM | 50 panels, 1,600 sq ft |
A panel is 1220 x 2440 mm, which is 32 sq ft.
06 / Read this first
Where this goes wrong, said plainly
-
The wrong product for the problem
It absorbs. It does not block. A PET panel on a shared wall will make the room sound better and will not stop the neighbour being heard. If the brief is stopping noise passing through a wall or floor, the answer is mass and decoupling, and we will say so before quoting.
-
Square footage quoted before the room is understood
Anyone can price a wall. Working out how much material the room actually needs usually reduces the order, which is why not everyone does it.
-
A claim of being local to Madurai
We manufacture in India and supply here. We do not run an office in this city and we will not pretend to, because you would find out on the first site visit.
Madurai: questions we are actually asked
Do you manufacture PET felt acoustic panels in Madurai?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Madurai as the manufacturer rather than through a dealer. Madurai is a temple city with a textile base, in dry heat, and most of the work is very large rooms handling very large numbers of people. You buy at factory prices with one consistent batch across the order.
What decides the specification for a Madurai project?
Halls holding continuous crowds in hard stone and concrete, where intelligibility fails long before the room sounds obviously wrong. Continuous machine noise in units close to housing. Enclosure at the source rather than lining the hall. Those two things move the build-up far more than the panel figure does.
Does Madurai weather shorten the life of this material?
Madurai is warm and humid through most of the year, with a long wet season. Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them. The failure we design against here is mould, sagging fabric finishes and swelling in timber.
How does an order actually travel to Madurai?
made at: Our own plant, Palwal, Haryana, reaches site in: five days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
When are PET felt acoustic panels the wrong purchase?
It absorbs. It does not block. A PET panel on a shared wall will make the room sound better and will not stop the neighbour being heard. If the brief is stopping noise passing through a wall or floor, the answer is mass and decoupling, and we will say so before quoting.
What quantity do we have to order, and in what packaging?
From 10 panels for 9 mm EchoCore 15. Other grades and thicknesses carry their own minimum. 9 mm EchoCore 15, 1500 GSM, 10 panels, 320 sq ft. 9 mm EchoPro 18, 1800 GSM, 50 panels, 1,600 sq ft. 9 mm EchoMax 22, 2200 GSM, 100 panels, 3,200 sq ft. 12 mm, 2400 GSM, 30 panels, 960 sq ft. 18 mm, 3000 GSM, 50 panels, 1,600 sq ft. 24 mm, 3600 GSM, 50 panels, 1,600 sq ft. A panel is 1220 x 2440 mm, which is 32 sq ft. Palletised flat and film wrapped, cut sheets interleaved. Packing list and weights issued with the quote.
Next step
Tell us the room, we will tell you the build-up
We quote from drawings, not from a square foot rate. Send a plan and the section through the critical wall or ceiling and you will get something you can actually build from.