Manufactured in India, supplied in Kochi
SoundBlanket mass loaded vinyl in Kochi
We manufacture soundBlanket mass loaded vinyl at our own plant at Palwal in Haryana, India, and supply them into Kochi. Kochi is a port city on backwater, which means humidity year round and salt in the air.
- Density
- 2100 kg per cubic metre
- 2.5 mm
- STC 30, 5.25 kg per sq m
- 4 mm
- STC 34, 8.4 kg per sq m
- 6 mm
- 12.6 kg per sq m, STC on request
- Roll size
- 5 x 1.2 m, 6 sq m per roll
- Lead time
- 4 to 7 working days
- Minimum order
- From 10 rolls
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
- Test reports sent on request, not just quoted
Manufacturer, not reseller. We hold no local approvals and will not imply we do. You get the price the factory quotes, material that matches across a large order, and advice that sometimes talks you out of a purchase.
01 / The material
What this is, and what it changes in a Kochi room
A limp, high density sheet that adds mass to a partition, floor or duct without adding depth. It is the barrier product, not an absorber, and it is the right answer when the problem is noise passing through a structure.
Work reaching us from Kochi is mostly hotels and resorts, hospitals, offices, shipyard and industrial, houses, schools.
Independent houses with high ceilings, tile floors and open plan layouts built for heat and very heavy monsoon, which rules out anything that absorbs moisture.
- Wall, decoupled Independent stud, membrane between the boards, cavity absorption, two boards. The membrane is one part of a system, never the whole answer.
- Floor, floating Membrane under a resilient layer and a floating deck, so impact energy is broken before it reaches the slab.
- Duct and plant wrap Membrane wrapped over the duct with a decoupling layer beneath, sealed at every lap.
- What it will not do Mass fixed hard to an existing wall gives far less than the same mass on an independent leaf. If we are told the wall cannot be thickened, we will say what the membrane will and will not achieve rather than quote the laboratory figure and let the site find out.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for SoundBlanket MLV are on the main product page. This page covers what that means for a project in Kochi.
02 / Data sheet
The published figures, unchanged by location
The specification below is the same everywhere we supply, because a specification that changed by city would not be a specification. What changes is which grade and build-up is the right buy, and that is what the rest of this page is about.
- 2.5 mmSTC 30, 5.25 kg per sq m. Ducts, light partitions, retrofit where depth is tight
- 4 mmSTC 34, 8.4 kg per sq m. Party walls, floors, plant rooms, the common specification
- 6 mm12.6 kg per sq m. Machine enclosures and low frequency problems
| Density | 2100 kg per cubic metre |
|---|---|
| 2.5 mm | STC 30, 5.25 kg per sq m |
| 4 mm | STC 34, 8.4 kg per sq m |
| 6 mm | 12.6 kg per sq m, STC on request |
| Roll size | 5 x 1.2 m, 6 sq m per roll |
| Form | Limp sheet, cuts with a knife, seams lapped and sealed |
Where a consultant is already engaged on a Kochi project, we supply to their specification and send the test reports rather than describing them. More on working with acoustic consultants.
03 / What drives the brief
The Kochi conditions that change the answer
- Humidity and salt decide everything
PET felt does not absorb moisture, shed fibre or feed mould. On a backwater or coastal site that is the whole material selection argument.
- Hospitality on the water
Resorts and hotels where guest room isolation and restaurant acoustics are the two recurring briefs.
- Port and industrial work
Shipyard and workshop noise where enclosure and mass do the work, not absorption.
- Five to six days by road
A long run, so we confirm the schedule before dispatch and send samples ahead.
- The housing stock
Independent houses with high ceilings, tile floors and open plan layouts built for heat and very heavy monsoon, which rules out anything that absorbs moisture.
- The studio and content scene
Studios go into basements, terrace rooms and back rooms with neighbours on every side and a generator somewhere in the lane. Isolating from the building has to come before treating the room.
Architects working in Kochi usually need the build-up before the product. We will draw the section and mark what does the work. See how we support architects.
04 / Climate and durability
Durability in Kochi, before acoustics is discussed
Kochi is warm and humid through most of the year, with a long wet season, and that narrows the sensible material list before acoustics is even discussed.
Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them.
The risk we design against here is mould, sagging fabric finishes and swelling in timber.
If the visual is fixed and the room still has to perform, that is a solvable problem and a conversation worth having early. See how we work with interior designers.
05 / Getting it there
Supply into Kochi, start to site
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | five to six days |
| Dispatch | 2 to 4 working days |
| To site | five to six days |
| Packing | Rolls on core tubes, wrapped and end capped, 5 x 1.2 m. Weights on the packing list, because a full roll is heavy and site access matters. |
| Lead time | 4 to 7 working days. Full container quantities scheduled against the vessel. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly twenty four hundred kilometres, normally five to six days on a dedicated truck.
10 rolls for 2.5 mm and 4 mm. Other thicknesses are made to order at 10 tonnes per thickness.
| 2.5 mm | 10 rolls, 60 sq m, about 315 kg |
|---|---|
| 4 mm | 10 rolls, 60 sq m, about 504 kg |
| 6 mm and other thicknesses | 10 tonnes per thickness |
A SoundBlanket roll is 5 x 1.2 m, which is 6 sq m. At 2100 kg per cubic metre a roll weighs about 31.5 kg at 2.5 mm and about 50.4 kg at 4 mm, so a 10 roll minimum is 60 sq m and roughly 315 kg at 2.5 mm or 504 kg at 4 mm.
06 / Before you buy
Where this goes wrong, said plainly
-
The wrong product for the problem
Mass fixed hard to an existing wall gives far less than the same mass on an independent leaf. If we are told the wall cannot be thickened, we will say what the membrane will and will not achieve rather than quote the laboratory figure and let the site find out.
-
Coverage bought instead of a target
Lining every surface is a purchase, not a result. We would rather calculate the area against a reverberation target and sell you less of it.
-
Local approvals that nobody actually holds
We hold no Kochi certification and we will not borrow one. The test data we publish is ours, and we will send the reports rather than describe them.
Kochi: questions we are actually asked
Are these soundBlanket mass loaded vinyl made in Kochi?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Kochi as the manufacturer rather than through a dealer. Kochi is a port city on backwater, which means humidity year round and salt in the air. You buy at factory prices with one consistent batch across the order.
Why would a Kochi build-up differ from anywhere else?
PET felt does not absorb moisture, shed fibre or feed mould. On a backwater or coastal site that is the whole material selection argument. Resorts and hotels where guest room isolation and restaurant acoustics are the two recurring briefs. Those two things move the build-up far more than the panel figure does.
Is this the right material for Kochi conditions?
Kochi is warm and humid through most of the year, with a long wet season. Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them. The failure we design against here is mould, sagging fabric finishes and swelling in timber.
What is the delivery time into Kochi?
made at: Our own plant, Palwal, Haryana, reaches site in: five to six days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
Where do soundBlanket mass loaded vinyl fail to help?
Mass fixed hard to an existing wall gives far less than the same mass on an independent leaf. If we are told the wall cannot be thickened, we will say what the membrane will and will not achieve rather than quote the laboratory figure and let the site find out.
What is the minimum order and how is it packed?
10 rolls for 2.5 mm and 4 mm. Other thicknesses are made to order at 10 tonnes per thickness. 2.5 mm, 10 rolls, 60 sq m, about 315 kg. 4 mm, 10 rolls, 60 sq m, about 504 kg. 6 mm and other thicknesses, 10 tonnes per thickness. A SoundBlanket roll is 5 x 1.2 m, which is 6 sq m. At 2100 kg per cubic metre a roll weighs about 31.5 kg at 2.5 mm and about 50.4 kg at 4 mm, so a 10 roll minimum is 60 sq m and roughly 315 kg at 2.5 mm or 504 kg at 4 mm. Rolls on core tubes, wrapped and end capped, 5 x 1.2 m. Weights on the packing list, because a full roll is heavy and site access matters.
Next step
Send the drawings, get a straight answer
A plan and a section is enough. We will come back with a build-up, a BOQ and a delivered date, and we will say so if what you are asking for will not work.