Manufactured in India, supplied in Alibaug
Wood wool acoustic panels in Alibaug
We manufacture wood wool acoustic panels at our own plant at Palwal in Haryana, India, and supply them into Alibaug. Alibaug is weekend houses for Mumbai, which means private cinema rooms and entertaining spaces built to a standard, in a coastal climate that punishes the wrong material.
- Panel size
- 1200 x 600 mm
- Thickness
- 20 mm
- Density
- 400 kg per cubic metre
- NRC
- 0.30
- Test standards
- ASTM C-423 and EN ISO 354
- Lead time
- 4 to 7 working days for standard sizes
- Minimum order
- 500 sq ft, about 46 sq m
- ASTM C-423 and EN ISO 354
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
Manufacturer, not reseller. We hold no local approvals and will not imply we do. You get the price the factory quotes, material that matches across a large order, and advice that sometimes talks you out of a purchase.
01 / The material
What this material is and where it earns its place in Alibaug
Wood fibre bound into a rigid board with an open texture. Robust, paintable and used where the surface takes knocks, which is why it ends up in schools, sports halls and plant rooms.
Work reaching us from Alibaug is mostly weekend villas, private cinema and music rooms, boutique hotels, restaurants, spas.
Towers and chawls side by side, in RC frame with tile floors. Redevelopment stock shares slabs and lift cores, and monsoon damp rules out anything that holds moisture.
- Direct fix Mechanically fixed to the soffit or wall. Durable and simple.
- On a cavity Mounted on battens with an air gap, which is where the low mid performance comes from.
- With a porous backing Board over mineral backing where the room needs more than the board alone gives.
- What it will not do At 20 mm it is a mid and high frequency absorber, not a bass solution, and painting it heavily will close the surface and reduce what it does. If a room needs low frequency control, depth or a cavity has to come from somewhere.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for wood wool panels are on the main product page. This page covers what that means for a project in Alibaug.
02 / The numbers
One specification sheet, the same in every market
We publish one data sheet for every market. If a supplier quotes you a different figure for the same product in a different city, one of the two numbers is wrong.
- Natural20 mm. Plant rooms, back of house, industrial
- Painted20 mm. Classrooms, halls, visible ceilings
| Panel size | 1200 x 600 mm |
|---|---|
| Thickness | 20 mm |
| Density | 400 kg per cubic metre |
| NRC | 0.30 |
| Test standards | ASTM C-423 and EN ISO 354 |
| Surface burning | Class A to ASTM E84 |
Consultants get the raw data, not a sales sheet. That is the whole of our side of the job, and it is set out under working with acoustic consultants.
03 / On the ground
What we see driving Alibaug briefs
- Villas are lightly built
Coastal construction is often lighter than it looks, so mass has to be added rather than assumed.
- Rooms built to a standard
These are dedicated spaces with a real budget, so low frequency control is the main event rather than an afterthought.
- Sea air and heavy monsoon
PET felt does not absorb moisture, rot or feed mould. Mineral products fail here within a single season.
- Access can involve a ferry
The final approach is not always a straight road run. Tell us the access and we pack and schedule around it.
- Assembly and performance rooms
Auditoriums, banquet halls and places of worship are large hard volumes in concrete and stone where speech falls apart long before anyone calls the room echoey.
- School and campus buildings
Schools range from compact municipal buildings to large private campuses, all hard surfaced, with assembly halls doing duty as performance spaces.
For a Alibaug practice, the useful thing is a detail you can put in a drawing set, not a brochure. See how we support architects.
04 / Conditions
What the Alibaug climate rules in and rules out
Alibaug is warm and humid through most of the year, with a long wet season, and that narrows the sensible material list before acoustics is even discussed.
Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them.
The risk we design against here is mould, sagging fabric finishes and swelling in timber.
Interior designers tend to arrive with the look already decided. We will tell you which finish gets there without losing the acoustics. See how we work with interior designers.
05 / Route to site
What the route into Alibaug actually looks like
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | three to four days |
| Dispatch | 2 to 4 working days |
| To site | three to four days |
| Packing | Palletised flat, edge protected. Boards are rigid but the edges chip, so they travel protected. |
| Lead time | 4 to 7 working days for standard sizes. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly fourteen hundred and fifty kilometres, normally three to four days. The final approach can involve a ferry crossing, which we plan around.
500 sq ft, about 46 sq m.
| Any finish | 500 sq ft, about 46 sq m |
|---|
A panel is 1200 x 600 mm, which is 0.72 sq m or about 7.75 sq ft, so the minimum is roughly 65 panels.
06 / Straight talk
Where this goes wrong, said plainly
-
The wrong product for the problem
At 20 mm it is a mid and high frequency absorber, not a bass solution, and painting it heavily will close the surface and reduce what it does. If a room needs low frequency control, depth or a cavity has to come from somewhere.
-
A number chased without a measurement
If nobody has measured the room or set a target, the specification is a guess with a decimal point in it. We will ask for the target before we quote the quantity.
-
Local approvals that nobody actually holds
We hold no Alibaug certification and we will not borrow one. The test data we publish is ours, and we will send the reports rather than describe them.
Alibaug: questions we are actually asked
Is there a Alibaug factory behind this product?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Alibaug as the manufacturer rather than through a dealer. Alibaug is weekend houses for Mumbai, which means private cinema rooms and entertaining spaces built to a standard, in a coastal climate that punishes the wrong material. You buy at factory prices with one consistent batch across the order.
Why would a Alibaug build-up differ from anywhere else?
These are dedicated spaces with a real budget, so low frequency control is the main event rather than an afterthought. PET felt does not absorb moisture, rot or feed mould. Mineral products fail here within a single season. Those two things move the build-up far more than the panel figure does.
Is this the right material for Alibaug conditions?
Alibaug is warm and humid through most of the year, with a long wet season. Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them. The failure we design against here is mould, sagging fabric finishes and swelling in timber.
What is the delivery time into Alibaug?
made at: Our own plant, Palwal, Haryana, reaches site in: three to four days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
Where do wood wool acoustic panels fail to help?
At 20 mm it is a mid and high frequency absorber, not a bass solution, and painting it heavily will close the surface and reduce what it does. If a room needs low frequency control, depth or a cavity has to come from somewhere.
Is there a minimum order, and how does it arrive?
500 sq ft, about 46 sq m. Any finish, 500 sq ft, about 46 sq m. A panel is 1200 x 600 mm, which is 0.72 sq m or about 7.75 sq ft, so the minimum is roughly 65 panels. Palletised flat, edge protected. Boards are rigid but the edges chip, so they travel protected.
Next step
Send a plan and a section, get a real build-up
Send what you have. We will give you a layer by layer build-up, a bill of quantities and a date material lands, and we will flag anything in the brief that will not achieve what you want.