Manufactured in India, supplied in Alibaug
SoundBlanket mass loaded vinyl in Alibaug
We manufacture soundBlanket mass loaded vinyl at our own plant at Palwal in Haryana, India, and supply them into Alibaug. Alibaug is weekend houses for Mumbai, which means private cinema rooms and entertaining spaces built to a standard, in a coastal climate that punishes the wrong material.
- Density
- 2100 kg per cubic metre
- 2.5 mm
- STC 30, 5.25 kg per sq m
- 4 mm
- STC 34, 8.4 kg per sq m
- 6 mm
- 12.6 kg per sq m, STC on request
- Roll size
- 5 x 1.2 m, 6 sq m per roll
- Lead time
- 4 to 7 working days
- Minimum order
- From 10 rolls
- Made at our own plant, Palwal, Haryana, India
- One batch across the order, no blending between runs
- Test reports sent on request, not just quoted
This comes from our own plant, not a trading desk. We do not have an office in your city and we will not invent one. What we can give you is factory pricing, consistent material and a technical answer before you commit.
01 / What it is
The product, described honestly, for a Alibaug brief
A limp, high density sheet that adds mass to a partition, floor or duct without adding depth. It is the barrier product, not an absorber, and it is the right answer when the problem is noise passing through a structure.
Work reaching us from Alibaug is mostly weekend villas, private cinema and music rooms, boutique hotels, restaurants, spas.
Towers and chawls side by side, in RC frame with tile floors. Redevelopment stock shares slabs and lift cores, and monsoon damp rules out anything that holds moisture.
- Wall, decoupled Independent stud, membrane between the boards, cavity absorption, two boards. The membrane is one part of a system, never the whole answer.
- Floor, floating Membrane under a resilient layer and a floating deck, so impact energy is broken before it reaches the slab.
- Duct and plant wrap Membrane wrapped over the duct with a decoupling layer beneath, sealed at every lap.
- What it will not do Mass fixed hard to an existing wall gives far less than the same mass on an independent leaf. If we are told the wall cannot be thickened, we will say what the membrane will and will not achieve rather than quote the laboratory figure and let the site find out.
Full specification
Thickness, density, NRC by frequency, fire class, standard sizes and build-up detail for SoundBlanket MLV are on the main product page. This page covers what that means for a project in Alibaug.
02 / The numbers
Published specification, identical wherever we ship it
We publish one data sheet for every market. If a supplier quotes you a different figure for the same product in a different city, one of the two numbers is wrong.
- 2.5 mmSTC 30, 5.25 kg per sq m. Ducts, light partitions, retrofit where depth is tight
- 4 mmSTC 34, 8.4 kg per sq m. Party walls, floors, plant rooms, the common specification
- 6 mm12.6 kg per sq m. Machine enclosures and low frequency problems
| Density | 2100 kg per cubic metre |
|---|---|
| 2.5 mm | STC 30, 5.25 kg per sq m |
| 4 mm | STC 34, 8.4 kg per sq m |
| 6 mm | 12.6 kg per sq m, STC on request |
| Roll size | 5 x 1.2 m, 6 sq m per roll |
| Form | Limp sheet, cuts with a knife, seams lapped and sealed |
Consultants get the raw data, not a sales sheet. That is the whole of our side of the job, and it is set out under working with acoustic consultants.
03 / In this market
What the buildings in Alibaug do to the specification
- Villas are lightly built
Coastal construction is often lighter than it looks, so mass has to be added rather than assumed.
- Rooms built to a standard
These are dedicated spaces with a real budget, so low frequency control is the main event rather than an afterthought.
- Sea air and heavy monsoon
PET felt does not absorb moisture, rot or feed mould. Mineral products fail here within a single season.
- Access can involve a ferry
The final approach is not always a straight road run. Tell us the access and we pack and schedule around it.
- The housing stock
Towers and chawls side by side, in RC frame with tile floors. Redevelopment stock shares slabs and lift cores, and monsoon damp rules out anything that holds moisture.
- The studio and content scene
The deepest film, dubbing and music production base in the country, with rooms built inside commercial and residential buildings under real neighbour constraints.
Architects working in Alibaug usually need the build-up before the product. We will draw the section and mark what does the work. See how we support architects.
04 / Climate and durability
What the Alibaug climate rules in and rules out
Alibaug is warm and humid through most of the year, with a long wet season, and that narrows the sensible material list before acoustics is even discussed.
Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them.
The risk we design against here is mould, sagging fabric finishes and swelling in timber.
Interior designers tend to arrive with the look already decided. We will tell you which finish gets there without losing the acoustics. See how we work with interior designers.
05 / Getting it there
What the route into Alibaug actually looks like
| Made at | Our own plant, Palwal, Haryana |
|---|---|
| Reaches site in | three to four days |
| Dispatch | 2 to 4 working days |
| To site | three to four days |
| Packing | Rolls on core tubes, wrapped and end capped, 5 x 1.2 m. Weights on the packing list, because a full roll is heavy and site access matters. |
| Lead time | 4 to 7 working days. Full container quantities scheduled against the vessel. |
Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
By road from Palwal, roughly fourteen hundred and fifty kilometres, normally three to four days. The final approach can involve a ferry crossing, which we plan around.
10 rolls for 2.5 mm and 4 mm. Other thicknesses are made to order at 10 tonnes per thickness.
| 2.5 mm | 10 rolls, 60 sq m, about 315 kg |
|---|---|
| 4 mm | 10 rolls, 60 sq m, about 504 kg |
| 6 mm and other thicknesses | 10 tonnes per thickness |
A SoundBlanket roll is 5 x 1.2 m, which is 6 sq m. At 2100 kg per cubic metre a roll weighs about 31.5 kg at 2.5 mm and about 50.4 kg at 4 mm, so a 10 roll minimum is 60 sq m and roughly 315 kg at 2.5 mm or 504 kg at 4 mm.
06 / Straight talk
Where this goes wrong, said plainly
-
The wrong product for the problem
Mass fixed hard to an existing wall gives far less than the same mass on an independent leaf. If we are told the wall cannot be thickened, we will say what the membrane will and will not achieve rather than quote the laboratory figure and let the site find out.
-
A number chased without a measurement
If nobody has measured the room or set a target, the specification is a guess with a decimal point in it. We will ask for the target before we quote the quantity.
-
Local approvals that nobody actually holds
We hold no Alibaug certification and we will not borrow one. The test data we publish is ours, and we will send the reports rather than describe them.
Alibaug: questions we are actually asked
Do you manufacture soundBlanket mass loaded vinyl in Alibaug?
No, and we will not say otherwise. We manufacture at our own plant at Palwal in Haryana, India, and supply into Alibaug as the manufacturer rather than through a dealer. Alibaug is weekend houses for Mumbai, which means private cinema rooms and entertaining spaces built to a standard, in a coastal climate that punishes the wrong material. You buy at factory prices with one consistent batch across the order.
What decides the specification for a Alibaug project?
These are dedicated spaces with a real budget, so low frequency control is the main event rather than an afterthought. PET felt does not absorb moisture, rot or feed mould. Mineral products fail here within a single season. Those two things move the build-up far more than the panel figure does.
How does the Alibaug climate affect this product?
Alibaug is warm and humid through most of the year, with a long wet season. Humidity is the deciding factor. PET felt does not absorb moisture, shed fibre or feed mould, which is why it outlasts fabric-wrapped mineral wool in this climate. Wood wool and timber need a ventilated cavity behind them. The failure we design against here is mould, sagging fabric finishes and swelling in timber.
How quickly can material reach a site in Alibaug?
made at: Our own plant, Palwal, Haryana, reaches site in: three to four days, dispatch: 2 to 4 working days. Standard items dispatch in 2 to 4 working days from our plant at Palwal. Grooved panels and custom colours take longer, and we say so before you order, not after.
What should you not buy soundBlanket mass loaded vinyl for?
Mass fixed hard to an existing wall gives far less than the same mass on an independent leaf. If we are told the wall cannot be thickened, we will say what the membrane will and will not achieve rather than quote the laboratory figure and let the site find out.
What quantity do we have to order, and in what packaging?
10 rolls for 2.5 mm and 4 mm. Other thicknesses are made to order at 10 tonnes per thickness. 2.5 mm, 10 rolls, 60 sq m, about 315 kg. 4 mm, 10 rolls, 60 sq m, about 504 kg. 6 mm and other thicknesses, 10 tonnes per thickness. A SoundBlanket roll is 5 x 1.2 m, which is 6 sq m. At 2100 kg per cubic metre a roll weighs about 31.5 kg at 2.5 mm and about 50.4 kg at 4 mm, so a 10 roll minimum is 60 sq m and roughly 315 kg at 2.5 mm or 504 kg at 4 mm. Rolls on core tubes, wrapped and end capped, 5 x 1.2 m. Weights on the packing list, because a full roll is heavy and site access matters.
Next step
Send a plan and a section, get a real build-up
Send what you have. We will give you a layer by layer build-up, a bill of quantities and a date material lands, and we will flag anything in the brief that will not achieve what you want.